Subaru Legacy BN/BS (2015-2019) Service Manual: Assembly

Subaru Legacy BN/BS (2015-2019) Service Manual / Brake / Front disc brake assembly / Assembly

1. Check each part. Front Disc Brake Assembly > INSPECTION

2. Clean the inside of the caliper body using brake fluid.

Fluid:

FMVSS No. 116, DOT3 or DOT4

3. Install the piston seal and the piston - disc brake.

(1) Apply a coat of brake fluid to piston seal and install the piston seal to the groove inside caliper body.

(2) Apply a coat of brake fluid to the piston sliding part of caliper body and the entire outer surface of the piston - disc brake.

Fluid:

FMVSS No. 116, DOT3 or DOT4

(3) Apply a coat of grease to the piston boot and fit to the groove on the ends of piston - disc brake.

Grease:

An item contained in the piston seal kit or equivalent

(4) Install the piston - disc brake to the caliper body.

CAUTION:

Do not force the piston - disc brake into the sliding part of caliper body.

(a)	Piston - disc brake	(c)	Caliper body assembly	(d)	Piston seal
(b)	Piston boot

4. Apply grease contained in the piston seal kit (or Nippon Grease NIGLUBE RX-2) to the lock pin - front brake, the outer surface of guide pin - front brake, the pin sliding part of the support - front disc brake, and the grooves of pin boot.

Grease:

An item contained in the piston seal kit or Nippon Grease NIGLUBE RX-2

5. Install the pin boot to the lock pin - front brake and the guide pin - front brake, and insert them into the support - front disc brake.

CAUTION:

Insert the lock pin - front brake and guide pin - front brake into specified position, and make sure that they slide and seat properly.

(a)

Pin boot

(b)

Lock pin - front brake or guide pin - front brake

(c)

Grease applied area

Removal

1. 16-INCH TYPE1. Lift up the vehicle, and then remove the front wheels.2. Remove the union bolt and the caliper bolt, and remove the caliper body assembly.CAUTION:• Do not allow brake fluid to ...

Installation

1. 16-INCH TYPENOTE:Before installation, remove mud and foreign matter from the caliper body assembly and support - front disc brake.1. Check each part. Front Disc Brake Assembly > INSPECTION2. Apply ...

Other materials:

Inspection
1. CHECK ACCELERATOR PEDAL SENSOR AREA (METHOD WITH CIRCUIT TESTER)1. Disconnect the ground terminal from battery sensor. NOTE2. Remove the ECM. Engine Control Module (ECM) > REMOVAL Engine Control Module (ECM) > REMOVAL3. Install the ST between the ECM and bulkhead harness and the engine harness ...