Subaru Legacy BN/BS (2015-2019) Service Manual: Assembly

Subaru Legacy BN/BS (2015-2019) Service Manual / Manual transmission and differential(6mt) / Transfer case and extension case assembly / Assembly

1. TRANSFER CASE

1. Install the shift link assembly to the transfer case. Shift Link Assembly > INSTALLATION

2. Install the interlock plate.

NOTE:

• Use a new bolt and gasket.

• Clean the bolt threads before installing the interlock plate.

Tightening torque:

20 N·m (2.0 kgf-m, 14.8 ft-lb)

(A)	Interlock plate
(B)	Precoat bolt

2. EXTENSION CASE

1. Using the ST, install the oil seal to the extension case. Oil Seal > REPLACEMENT

NOTE:

Use a new oil seal.

2. Install the dust cover.

3. Install the transfer drive gear to the extension case. Transfer Drive Gear > INSTALLATION

Removal

1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL3 ...

Installation

1. Clean the mating surfaces of the transmission case, transfer case and extension case.2. Apply a coat of grease to the taper roller bearing (transfer case side) of transfer driven gear and the rolle ...

Other materials:

Removal
1. Disconnect the ground terminal from battery sensor. NOTE2. While pressing the shift lock release button, shift the select lever to the “N” range.3. Lift up the vehicle.4. Remove the front exhaust pipe. Front Exhaust Pipe > REMOVAL5. Remove the harness stay from transmission.6. Remov ...