1. TIMING CHAIN AND CAMSHAFT (1) | Intake camshaft RH | (8) | Chain tensioner RH | (14) | Intake camshaft LH | (2) | Exhaust camshaft RH | (9) | Crank sprocket | (15) | Exhaust camshaft LH | (3) | Intake cam sprocket RH | (10) | O-ring | | | (4) | Exhaust cam sprocket RH | (11) | Chain tensioner LH | Tightening torque: N·m (kgf-m, ft-lb) | (5) | Timing chain | (12) | Intake cam sprocket LH | T1: | 6.4 (0.7, 4.7) | (6) | Chain guide | (13) | Exhaust cam sprocket LH | T2: | 18 (1.8, 13.3) | (7) | Chain tension lever | | | | |
2. CHAIN COVER (1) | Oil filter | (11) | Oil control solenoid | (21) | O-ring | (2) | Oil pump union | (12) | Gasket | (22) | O-ring | (3) | Generator cord stay | (13) | Engine oil temperature sensor | | | (4) | Oil filler cap | (14) | Oil pressure switch | Tightening torque: N·m (kgf-m, ft-lb) | (5) | Gasket | (15) | Front oil seal | T1: | 6.4 (0.7, 4.7) | (6) | Camshaft position sensor | (16) | Crank pulley | T2: | 18 (1.8, 13.3) | (7) | O-ring | (17) | Oil level gauge | T3: | 45 (4.6, 33.2) | (8) | Chain cover | (18) | O-ring | T4: | Crank Pulley > INSTALLATION | (9) | Back-up ring | (19) | Oil level gauge guide | T5: | Chain Cover > INSTALLATION | (10) | O-ring | (20) | O-ring | | |
3. ROCKER COVER (1) | Rocker cover RH | (3) | Rocker cover gasket LH | Tightening torque: N·m (kgf-m, ft-lb) | (2) | Rocker cover gasket RH | (4) | Rocker cover LH | T: | Rocker Cover > INSTALLATION |
4. CAM CARRIER (1) | Cam carrier ASSY RH | (8) | Filter | (14) | Intake rear camshaft cap LH | (2) | Front camshaft cap RH | (9) | Cam carrier ASSY LH | (15) | Exhaust rear camshaft cap LH | (3) | Intake center camshaft cap RH | (10) | Cam carrier LH | | | (4) | Exhaust center camshaft cap RH | (11) | Front camshaft cap LH | Tightening torque: N·m (kgf-m, ft-lb) | (5) | Intake rear camshaft cap RH | (12) | Intake center camshaft cap LH | T1: | Cam Carrier > INSTALLATION | (6) | Exhaust rear camshaft cap RH | (13) | Exhaust center camshaft cap LH | T2: | Cam Carrier > ASSEMBLY | (7) | Cam carrier RH | | | | |
5. CYLINDER HEAD (1) | Spark plug pipe gasket | (5) | Cylinder head gasket RH | Tightening torque: N·m (kgf-m, ft-lb) | (2) | O-ring | (6) | Cylinder head gasket LH | T: | Cylinder Head > INSTALLATION | (3) | Cylinder head plate | (7) | Cylinder head LH | | | (4) | Cylinder head RH | | | | |
6. VALVE ASSEMBLY (1) | Exhaust valve | (6) | Intake valve oil seal | (11) | Valve shim | (2) | Intake valve | (7) | Exhaust valve oil seal | (12) | Roller rocker arm pivot | (3) | Intake valve guide | (8) | Valve spring | (13) | Roller rocker arm | (4) | Exhaust valve guide | (9) | Valve spring retainer | | | (5) | Valve spring seat | (10) | Valve collet | | |
7. CYLINDER BLOCK 1 (1) | Engine rear hanger | (11) | Oil pan upper | Tightening torque: N·m (kgf-m, ft-lb) | (2) | Oil separator cover | (12) | Baffle plate | T1: | 6.4 (0.7, 4.7) | (3) | Cylinder block plug | (13) | O-ring | T2: | 10 (1.0, 7.4) | (4) | Main gallery plug | (14) | Oil level switch | T3: | 25 (2.5, 18.4) | (5) | O-ring | (15) | O-ring | T4: | 36 (3.7, 26.6) | (6) | Rear oil seal | (16) | Oil strainer | T5: | 41.7 (4.3, 30.8) | (7) | Crankshaft position sensor holder | (17) | Oil pan seal ring | T6: | Cylinder Block > ASSEMBLY | (8) | Cylinder block plate | (18) | Oil pan | T7: | Cylinder Block > INSTALLATION | (9) | Water jacket spacer | (19) | Drain plug gasket | T8: | Oil Pan and Strainer > INSTALLATION | (10) | O-ring | (20) | Drain plug | | |
8. CYLINDER BLOCK 2 (1) | Cylinder block ASSY | (3) | Cylinder block RH | Tightening torque: N·m (kgf-m, ft-lb) | (2) | Washer | (4) | Cylinder block LH | T: | Cylinder Block > INSTALLATION |
9. CRANKSHAFT AND PISTON (1) | Reinforcement drive plate (CVT model) | (9) | Circlip | (17) | Crankshaft bearing #1, #3 | (2) | Drive plate (CVT model) | (10) | Piston pin | (18) | Crankshaft bearing #2, #4 | (3) | Crankshaft position sensor plate | (11) | Connecting rod cap bolt | (19) | Crankshaft bearing #5 | (4) | Flywheel (MT model) | (12) | Connecting rod | | | (5) | Top ring | (13) | Connecting rod bearing | Tightening torque: N·m (kgf-m, ft-lb) | (6) | Second ring | (14) | Connecting rod cap | T1: | Cylinder Block > INSTALLATION | (7) | Oil ring | (15) | Crankshaft | T2: | Drive Plate > INSTALLATION | (8) | Piston | (16) | Woodruff key | T3: | Flywheel > INSTALLATION |
10. ENGINE MOUNTING (1) | Front mounting bracket | (3) | Engine mounting bracket | Tightening torque: N·m (kgf-m, ft-lb) | (2) | Front cushion rubber | | | T1: | 25 (2.5, 18.4) | | | | | | T2: | 30 (3.1, 22.1) | | | | | | T3: | 45 (4.6, 33.2) | | | | | | T4: | 60 (6.1, 44.3) |
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Preparation tool
Rocker cover