Subaru Legacy BN/BS (2015-2019) Service Manual: Inspection

Subaru Legacy BN/BS (2015-2019) Service Manual / Clutch system / Clutch switch / Inspection

1. CLUTCH START SWITCH

1. Perform the following inspections. If the clutch start switch does not operate normally, adjust the switch, and check it again. Clutch Switch > ADJUSTMENT

• Make sure that engine does not start with clutch pedal not depressed.

• Make sure that engine starts with clutch pedal fully depressed.

2. When the clutch start switch does not operate normally even if it is adjusted, check the clutch start switch for continuity.

(1) Remove the clutch start switch. Clutch Switch > REMOVAL

(2) Measure the resistance between terminal 1 and 2 of the switch. If the resistance is not at the standard value, replace the switch.

Condition	Terminal No.	Specified resistance
ON	No. 1 — No. 2	Less than 1 -
OFF	No. 1 — No. 2	1 M- or more

(3) Check that the switch is turned on and off in dimension L.

Dimension L:

4 — 5.5 mm (0.16 — 0.22 in)

(A)	ON
(B)	OFF

(4) Install the clutch start switch. Clutch Switch > INSTALLATION

2. CLUTCH SWITCH

1. Check the clutch switch for continuity.

(1) Disconnect the connector of clutch switch.

(2) Measure the resistance between terminal 1 and 2 of the switch. If the resistance is not within the specification, check the clutch stroke and installation condition, and check the clutch switch again.

Condition	Terminal No.	Specified resistance
When clutch pedal is depressed	No. 1 — No. 2	1 M- or more
When the clutch pedal is not depressed	No. 1 — No. 2	Less than 1 -

2. When the clutch switch does not operate normally even if the clutch stroke and installation condition are normal, check the clutch switch for continuity.

(1) Remove the clutch switches. Clutch Switch > REMOVAL

(2) Measure the resistance between terminal 1 and 2 of the switch. If the resistance is not at the standard value, replace the switch.

Condition	Terminal No.	Specified resistance
ON	No. 1 — No. 2	Less than 1 -
OFF	No. 1 — No. 2	1 M- or more

(3) Check that the switch is turned on and off in dimension L.

Dimension L:

5 — 6.5 mm (0.2 — 0.26 in)

(A)	ON
(B)	OFF

(4) Install the clutch switch. Clutch Switch > INSTALLATION

Installation

1. CLUTCH SWITCH1. Install the clutch switch.2. Move the clevis pin of push rod to left and right, retain it at the position where it moves smoothly, and measure the clutch pedal stroke.Clutch pedal f ...

Flywheel

...

Other materials:

Disassembly
1. Disconnect the clutch pipe from the master cylinder.2. Remove the clutch damper mounting nut from the pedal assembly, and disconnect the clutch pipe from the clamp.3. Remove the clutch switches.4. Remove the clip and pull out the clevis pin.(A)Clevis pin(B)Clip5. Disconnect the connector from the ...