1. DIODE CAUTION: There is the possibility of damaging the diodes if a mega-tester (used to measure high voltages) or a similar measuring instrument is used. Never use a mega tester or equivalent for this test. 1. Check for continuity between the diode lead and terminal E or B. If continuity is not as shown in the table, replace the rectifier. • At analog type tester
• At digital type tester
2. ROTOR 1. Slip ring surface Inspect the slip rings for contamination or any roughness on the sliding surface. Repair the slip ring surface using a lathe or sand paper. 2. Slip ring outer diameter Measure the slip ring outer diameter. Replace the rotor if the slip ring is worn. Slip ring outer diameter: Standard 22.7 mm (0.894 in) Limit 22.1 mm (0.870 in) 3. Continuity test Using a circuit tester, check the resistance between slip rings. If the resistance is not within the standard, replace the rotor. Standard: Approx. 1.8 — 2.2 - 4. Insulation test Check the continuity between slip ring and rotor core or shaft. If there is continuity, replace the rotor because the rotor coil is grounded. 5. Bearing Check the bearings. If there is any noise, or the rotor does not rotate smoothly, replace the bearings. 3. STATOR COIL 1. Continuity test Inspect the continuity between the stator coil terminals. If continuity is not as shown in the table, replace the stator coil.
2. Insulation test Inspect the continuity between the stator coil stator core and lead wire terminals. If there is continuity, replace the stator coil because the stator coil is grounded. 4. BRUSH 1. Measure the length of each brush. Replace the brush if wear exceeds service limits. There is a service limit mark (A) on each brush. Brush length: Standard (1) 22.5 mm (0.886 in) Limit (2) 5.0 mm (0.197 in) 2. Using a spring pressure indicator, push the brush into the brush holder until its tip protrudes 2 mm (0.08 in). Then measure the pressure of brush spring. If the pressure is 2.648 N (270 g, 9.52 oz) or less, replace the brush spring with a new part. 4.609 — 5.786 N (470 — 590 g, 16.58 — 20.810 oz) pressure is required on the new spring. 5. BALL BEARING Check the ball bearings. Replace the ball bearings if there is resistance in the rotation, or if there is any abnormal noise. |
Idle speed inspection
1. Before checking the idle speed, check the following item:(1) Check the air cleaner element is free from clogging, ignition timing is correct, spark plugs are in good condition, and hoses are connected properly.(2) Check the malfunction indicator light does not illuminate.2. Warm up the engine.3. ...