Honda Civic manuals

Subaru Legacy BN/BS (2015-2019) Service Manual: Inspection

1. DIODE

CAUTION:

There is the possibility of damaging the diodes if a mega-tester (used to measure high voltages) or a similar measuring instrument is used. Never use a mega tester or equivalent for this test.

1. Check for continuity between the diode lead and terminal E or B. If continuity is not as shown in the table, replace the rectifier.

At analog type tester

Tester lead

Continuity

−lead

+lead

E

P1, P2, P3, P4, P5, P6

Yes

B

None

P1, P2, P3, P4, P5, P6

E

None

B

Yes

At digital type tester

Tester lead

Continuity

−lead

+lead

E

P1, P2, P3, P4, P5, P6

None

B

Yes

P1, P2, P3, P4, P5, P6

E

Yes

B

None

2. ROTOR

1. Slip ring surface

Inspect the slip rings for contamination or any roughness on the sliding surface. Repair the slip ring surface using a lathe or sand paper.

2. Slip ring outer diameter

Measure the slip ring outer diameter. Replace the rotor if the slip ring is worn.

Slip ring outer diameter:

Standard

22.7 mm (0.894 in)

Limit

22.1 mm (0.870 in)

3. Continuity test

Using a circuit tester, check the resistance between slip rings. If the resistance is not within the standard, replace the rotor.

Standard:

Approx. 1.8 — 2.2 -

4. Insulation test

Check the continuity between slip ring and rotor core or shaft. If there is continuity, replace the rotor because the rotor coil is grounded.

5. Bearing

Check the bearings. If there is any noise, or the rotor does not rotate smoothly, replace the bearings.

3. STATOR COIL

1. Continuity test

Inspect the continuity between the stator coil terminals. If continuity is not as shown in the table, replace the stator coil.

(A)

Terminals

2. Insulation test

Inspect the continuity between the stator coil stator core and lead wire terminals. If there is continuity, replace the stator coil because the stator coil is grounded.

4. BRUSH

1. Measure the length of each brush. Replace the brush if wear exceeds service limits. There is a service limit mark (A) on each brush.

Brush length:

Standard (1)

22.5 mm (0.886 in)

Limit (2)

5.0 mm (0.197 in)

2. Using a spring pressure indicator, push the brush into the brush holder until its tip protrudes 2 mm (0.08 in). Then measure the pressure of brush spring. If the pressure is 2.648 N (270 g, 9.52 oz) or less, replace the brush spring with a new part. 4.609 — 5.786 N (470 — 590 g, 16.58 — 20.810 oz) pressure is required on the new spring.

5. BALL BEARING

Check the ball bearings. Replace the ball bearings if there is resistance in the rotation, or if there is any abnormal noise.

Installation
1. Install the generator bracket to the engine.Tightening torque:36 N·m (3.7 kgf-m, 26.6 ft-lb)2. Temporarily attach the bolts (A) and generator plate (B) to the generator.3. Temporarily fit th ...

Disassembly
1. Remove four bolts.2. Use a drier to heat the rear cover (A) portion to 50 — 60°C (122 — 140°F).3. Insert the end of a flat tip screwdriver into the gap between stator core and fro ...

Other materials:

Idle speed inspection
1. Before checking the idle speed, check the following item:(1) Check the air cleaner element is free from clogging, ignition timing is correct, spark plugs are in good condition, and hoses are connected properly.(2) Check the malfunction indicator light does not illuminate.2. Warm up the engine.3. ...

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