CAUTION: When installing the CVTF cooler pipe assembly on vehicle side, be careful not to bend the A/C pipe. 1. Temporarily install the CVTF cooler pipe COMPL, transmission hanger and transmission radio ground cord to the transmission. NOTE: Use a new gasket. 2. Tighten the union screws and bolts in the order of (A) > (B) > (C). Tightening torque: T1: 35 N·m (3.6 kgf-m, 25.8 ft-lb) T2: 40 N·m (4.1 kgf-m, 29.5 ft-lb) T3: 41 N·m (4.2 kgf-m, 30.2 ft-lb) 3. Install the air breather hose. Air Breather Hose > INSTALLATION 4. Insert the transmission case cover (small) between transmission case cover (large) and transmission to install. NOTE: When inserting, be careful that the insulator inside transmission case cover is not turned over. Tightening torque: 7 N·m (0.7 kgf-m, 5.3 ft-lb) 5. Install the CVTF cooler (with warmer feature). Tightening torque: 23 N·m (2.3 kgf-m, 17.0 ft-lb) 6. Replace the CVTF cooler hose with a new part. CVTF Cooler (With Warmer Function) > DISASSEMBLY CVTF Cooler (With Warmer Function) > ASSEMBLY 7. Install the CVTF cooler hose. 8. Install the harness clip, and connect the following transmission radio ground terminal and transmission harness connector. Tightening torque: 13 N·m (1.3 kgf-m, 9.6 ft-lb)
9. Install the CVTF cooler pipe assembly. Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb) 10. Install the A/C pipe to clip. 11. Install the CVTF cooler (air cool) inlet hose and the CVTF cooler (air cool) outlet hose. NOTE: Use new CVTF cooler (air cool) inlet hose and the CVTF cooler (air cool) outlet hose. 12. Install the headlight assembly LH. Headlight Assembly > INSTALLATION 13. Install the front bumper. Front Bumper > INSTALLATION 14. Lift up the vehicle. 15. Install the CVTF CVT inlet hose and CVTF CVT outlet hose. NOTE: Use new CVTF CVT inlet hose and CVTF CVT outlet hose. 16. Lower the vehicle. 17. Install the air intake boot assembly. Air Intake Boot > INSTALLATION 18. Install the battery box and battery. Battery > INSTALLATION 19. Adjust the CVTF level and check there is no leakage. CVTF > ADJUSTMENT |
General diagnostic table inspection
1. MANUAL TRANSMISSIONSymptomsPossible causeCorrective action1. Gears are difficult to intermesh.NOTE:The cause for difficulty in shifting gears can be classified into two types: One is a defective gear shift system and the other is defective transmission. However, if the operation is heavy and enga ...