1. Install the thrust bearing to the converter case. NOTE: Face the temper color surface to the converter case side. 2. Install the seal ring to the input shaft. NOTE: • Use new seal rings. • When installing the seal rings, do not expand the seal rings too much. • Apply CVTF to the seal rings. 3. Install the forward clutch assembly to the converter case. 4. Install the sun gear. NOTE: Face the end face of the sun gear to the reverse brake side as shown in the figure. 5. Install the thrust bearing to the sun gear. NOTE: Face the temper color surface to the reverse brake side. 6. Install the planetary carrier. 7. Install the thrust bearing. NOTE: Face the temper color surface to the reverse brake side. 8. Install the internal gear. 9. Install the thrust bearing to the internal gear. NOTE: Face the temper color surface to the reverse brake side. 10. Select a washer. Forward Clutch Assembly > ADJUSTMENT 11. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION 12. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION 13. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION 14. Install the transmission case. Transmission Case > INSTALLATION 15. Install the transmission control device. Transmission Control Device > INSTALLATION 16. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION 17. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION 18. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION 19. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION 20. Install the parking pawl. Parking Pawl > INSTALLATION 21. Install the extension case. Extension Case > INSTALLATION 22. Install the inhibitor switch. Inhibitor Switch > INSTALLATION 23. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION 24. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION 25. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION 26. Install the transmission harness. Transmission Harness > INSTALLATION 27. Install the control valve body. Control Valve Body > INSTALLATION 28. Install the air breather hose. Air Breather Hose > INSTALLATION 29. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION |
Inspection
1. Check that the EGR control valve has no deformation, cracks or other damages.2. Measure the resistance between EGR control valve terminals.Terminal No.Standard2 and 122±2 -2 and 322±2 -5 and 422±2 -5 and 622±2 - ...