Subaru Legacy BN/BS (2015-2019) Service Manual: Installation
1. Install the front differential assembly to the converter case. NOTE: Be careful not to damage the inside of the case (especially the mounting surface of the differential side retainers).
2. Install the bearing outer race. 3. Temporarily install the differential side retainers using ST.
4. Adjust the backlash of the front differential. Front Differential Assembly > ADJUSTMENT 5. Inspect and adjust the tooth contact. Drive Pinion Shaft Assembly > ADJUSTMENT 6. Using the ST, loosen the differential side retainer until the mounting groove of the O-ring appears, and then install the O-ring. NOTE: • When loosening the differential side retainer, record the number of the turns made. • Perform this for both left and right differential side retainers. • Use new O-rings. • Apply the differential gear oil to O-ring.
7. Using the ST, tighten the retainer to the position before it is loosened.
8. Install the oil seal to the differential side retainer. Differential Side Retainer Oil Seal 9. Install the lock plate. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb)
10. Install the oil baffle.
11. Install the drive pinion shaft assembly. Drive Pinion Shaft Assembly > INSTALLATION 12. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION 13. Install the reverse brake assembly. Reverse Brake Assembly > INSTALLATION 14. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION 15. Install the reduction drive gear. Reduction Drive Gear > INSTALLATION 16. Install the transmission case. Transmission Case > INSTALLATION 17. Install the oil strainer and oil pan. Oil Pan and Strainer > INSTALLATION 18. Install the transmission control device. Transmission Control Device > INSTALLATION 19. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION 20. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION 21. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION 22. Install the parking pawl. Parking Pawl > INSTALLATION 23. Install the extension case. Extension Case > INSTALLATION 24. Install the inhibitor switch. Inhibitor Switch > INSTALLATION 25. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION 26. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION 27. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION 28. Install the transmission harness. Transmission Harness > INSTALLATION 29. Install the control valve body. Control Valve Body > INSTALLATION 30. Install the air breather hose. Air Breather Hose > INSTALLATION 31. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION |
Adjustment
1. Using the ST, screw-in the retainer until resistance is felt.NOTE:RH side should be screwed-in more than LH side.ST 18658AA020WRENCH COMPL RETAINER2. Remove the remaining liquid gasket from the ...
Inspection
• Check each component for scratches, damage or other faults.• Using the ST, check the backlash of pinion gear.ST1 498247001MAGNET BASEST2 498247100DIAL GAUGESpecification:0.13 — 0 ...
Other materials:
Check list for interview check
1. CHECK LIST NO. 1Check the following item when problem has occurred.NOTE:Use copies of this page for interviewing customers.Customer’s name Engine No. Date of purchase Fuel type Date of repair Odometer readingkmV.I.N. milesWeather Fine Cloudy Rainy Snowy Various/Others:Ambient air temperatur ...
