Subaru Legacy BN/BS (2015-2019) Service Manual: Installation
1. Clean the mating surface of transmission case and converter case. 2. Select the reduction gear shim. Reduction Drive Gear > ADJUSTMENT 3. Remove the transmission case, and install the selected reduction gear shim to the reduction drive gear. 4. Install the O-rings to the reverse clutch housing and drive pinion retainer. NOTE: • Use new O-rings. • Apply CVTF to the O-rings.
5. Install the seal rings. NOTE: • Use new seal rings. • When installing the seal rings, do not expand the seal rings too much. • Apply CVTF to the seal rings.
6. Cover the secondary pulley with the oil baffle, and temporarily install it with bolts.
7. Apply liquid gasket seamlessly to the mating surface of transmission case. Liquid gasket: THREE BOND 1215B or equivalent
8. Install the transmission case. NOTE: The total number of transmission case mounting bolts is 15. Tightening torque: 22 N·m (2.2 kgf-m, 16.2 ft-lb) 9. Install the oil cooler pipe. (Without CVTF cooler (air cool)) NOTE: • Use new O-rings. • Apply CVTF to the O-rings. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb)
10. Install the CVTF cooler pipe COMPL and oil cooler pipe. (With CVTF cooler (air cool)) CVTF Cooler Pipe and Hose > INSTALLATION 11. Install the oil cooler pipe. (With CVTF cooler (air cool)) NOTE: • Use new O-rings. • Apply CVTF to the O-rings. Tightening torque: 25 N·m (2.5 kgf-m, 18.4 ft-lb) 12. Install the oil baffle securing bolt. Tightening torque: 16 N·m (1.6 kgf-m, 11.8 ft-lb)
13. Install the transmission control device. Transmission Control Device > INSTALLATION 14. Install the oil pan and oil strainer. Oil Pan and Strainer > INSTALLATION 15. Install the reduction driven gear assembly. Reduction Driven Gear > INSTALLATION 16. Install the parking pawl. Parking Pawl > INSTALLATION 17. Install the transfer driven gear assembly. Transfer Driven Gear > INSTALLATION 18. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION 19. Install the extension case. Extension Case > INSTALLATION 20. Install the inhibitor switch. Inhibitor Switch > INSTALLATION 21. Install the secondary speed sensor. Secondary Speed Sensor > INSTALLATION 22. Install the primary speed sensor. Primary Speed Sensor > INSTALLATION 23. Install the turbine speed sensor. Turbine Speed Sensor > INSTALLATION 24. Install the transmission harness. Transmission Harness > INSTALLATION 25. Install the control valve body. Control Valve Body > INSTALLATION 26. Install the air breather hose. Air Breather Hose > INSTALLATION 27. Install the transmission assembly. Automatic Transmission Assembly > INSTALLATION |
Adjustment
NOTE:When replacing the transmission case with a new part, perform the following check and adjustment for the selection.• Select the transfer driven gear shim. Transfer Clutch > ADJUSTMENT&bull ...
Inspection
• Check the transmission case for damage.• Check for leakage of CVTF from the connection between converter case and transmission case.• Check the bearing for smooth operation.• ...
Other materials:
Removal
1. Release the parking brake.2. Using the Subaru Select Monitor, go to the brake maintenance mode according to the display screen. Parking Brake System > OPERATIONNOTE:For detailed operation procedures, refer to “Application help”.3. Disconnect the ground terminal from battery sensor. ...
