1. Clean the mating surface of drive pinion retainer and converter case. 2. Adjust the backlash and tooth contact between drive pinion shaft assembly and the front differential side gear. Drive Pinion Shaft Assembly > ADJUSTMENT 3. Install the O-ring for oil pump to drive pinion retainer. NOTE: • Use new O-rings. • Apply CVTF to the O-rings. 4. Install the plate and the oil pump. NOTE: Apply CVTF to the bolt. Tightening torque: 8.5 N·m (0.9 kgf-m, 6.3 ft-lb) 5. Apply liquid gasket seamlessly to the mating surface of drive pinion retainer. NOTE: Be careful not to block the arrowed hole when applying liquid gasket. Liquid gasket: THREE BOND 1215B or equivalent 6. Install the O-ring to the lubrication pipe. NOTE: • Use new O-rings. • Apply CVTF to the O-rings. 7. Install the drive pinion retainer and lubrication pipe to converter case and tighten the bolt using the ST.
NOTE: Do not confuse the three different-length bolts when installing. Tightening torque: 43 N·m (4.4 kgf-m, 31.7 ft-lb) 8. Install the primary pulley, secondary pulley and variator chain. Primary Pulley and Secondary Pulley > INSTALLATION 9. Install the transmission case. Transmission Case > INSTALLATION 10. Install the forward clutch assembly. Forward Clutch Assembly > INSTALLATION 11. Install the intermediate case. Intermediate Case > INSTALLATION 12. Install the transfer reduction driven gear assembly. Transfer Reduction Driven Gear > INSTALLATION 13. Install the transfer clutch assembly. Transfer Clutch > INSTALLATION 14. Install the rear drive shaft. Rear Drive Shaft > INSTALLATION 15. Install the extension case. Extension Case > INSTALLATION 16. Install the transmission harness. Transmission Harness > INSTALLATION 17. Install the oil pan and control valve body. Control Valve Body > INSTALLATION 18. Install the air breather hose. Air Breather Hose > INSTALLATION 19. Install the transmission assembly to the vehicle. Automatic Transmission Assembly > INSTALLATION |
Installation
CAUTION:• Be careful not to damage the sensor.• Do not apply excessive force to the sensor harness.1. Install the front ABS wheel speed sensor.Tightening torque:Front ABS wheel speed sensor: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)2. Install the front wheels.Tightening torque:Front wheel: 1 ...