Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Control systems / Mt gear select cable / Installation

CAUTION:

• Always use new MT gear select cable if the cable is removed from selector lever COMPL of transmission side.

• Do not bend the MT gear select cable sharply.

• Do not twist the inner cable excessively.

1. Remove the MT gear select cable from the select bracket.

CAUTION:

Check for assembling position before removing the MT gear select cable from the select bracket.

(A)	MT gear select cable
(B)	Select bracket

2. Set to the new MT gear select cable to the select bracket and secure it with the clamp.

CAUTION:

Be careful not to mistake the MT gear select cable installing direction.

(A)	MT gear select cable
(B)	Select bracket
(C)	Clamp

3. Install the MT gear select cable and select bracket as a single unit to the transmission body.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

(A)	Select bracket
(B)	MT gear select cable

4. Install the MT gear select cable to the select lever COMPL.

(A)	Selector lever COMPL
(B)	MT gear select cable

5. Measure the exposed length (a) of MT gear select cable. If the value is out of specification, adjust the MT gear select cable. MT Gear Select Cable > ADJUSTMENT

Exposed length (a) of MT gear select cable:

Specification: 11 mm (0.4 in)

6. Connect the MT gear select cable.

7. Install the plate cable assembly.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

8. Insert the MT gear select cable into clamp cable, and install to the transmission.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

(A)	Clamp cable

9. Raise the transmission jack, install the front crossmember and rear crossmember.

Tightening torque:

T1: 75 N·m (7.6 kgf-m, 55.3 ft-lb)

T2: 140 N·m (14.3 kgf-m, 103.3 ft-lb)

10. Rotate the handle of ST (ENGINE HANGER) to apply tension to the sling chain.

11. Take out the transmission jack.

12. Install the center exhaust cover.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

13. Install the center exhaust pipe. Center Exhaust Pipe > INSTALLATION

14. Install the front under cover. Front Under Cover > INSTALLATION

15. Lower the vehicle.

16. Rotate the handle of ST (ENGINE HANGER) to lift up the engine slightly.

17. Remove the bolts from ST (SPECIAL TOOL FB).

18. Remove the bolt and nut to remove ST (SPECIAL TOOL FB).

19. Temporarily attach the front engine mounting with bolts.

20. Install the bolt and nut to the front engine mounting.

21. Tighten the bolts and nuts of front engine mounting.

Tightening torque:

T1: 25 N·m (2.5 kgf-m, 18.4 ft-lb)

T2: 45 N·m (4.6 kgf-m, 33.2 ft-lb)

22. Remove the ST (ENGINE HANGER).

CAUTION:

Be sure to remove the M8 bolt.

23. Remove the ST1 and ST2 from the engine unit.

ST1 18363AA050

BOLT

ST2 18360AA040

HANGER

24. Attach the nuts to the left and right transmission mounting brackets.

Tightening torque:

45 N·m (4.6 kgf-m, 33.2 ft-lb)

25. Install the air intake boot assembly. Air Intake Boot > INSTALLATION

26. Install the V-belt cover.

Tightening torque:

6.5 N·m (0.7 kgf-m, 4.8 ft-lb)

27. Install the air intake duct. Air Intake Duct > INSTALLATION

28. Connect the ground terminal to battery sensor. NOTE

29. Make sure the gears can be shifted accurately into each gear.

Adjustment

NOTE:Two persons are required to perform the MT gear select cable adjustment. Only the step 6) requires two workers.1. Move the shift lever to the 6th.2. Remove the plate cable assembly.3. Disconnect ...

Inspection

1. Check that exposed length (a) of MT gear select cable is within specification.Exposed length (a) of MT gear select cable:Specification: 11 mm (0.4 in)2. If it is not within the specification, perfo ...

Other materials:

Removal
1. SEDAN MODEL1. Disconnect the ground terminal from battery sensor. NOTE2. Remove the trim panel - trunk lid. Trunk Room Trim > REMOVAL3. Remove the garnish - trunk. Trunk Lid Garnish > REMOVAL4. Remove the rear finisher light assembly.(1) Disconnect the connector.(2) Remove the nuts and release ...