Subaru Legacy BN/BS (2015-2019) Service Manual: Installation
CAUTION: • Always use new MT gear select cable if the cable is removed from selector lever COMPL of transmission side. • Do not bend the MT gear select cable sharply. • Do not twist the inner cable excessively. 1. Remove the MT gear select cable from the select bracket. CAUTION: Check for assembling position before removing the MT gear select cable from the select bracket.
2. Set to the new MT gear select cable to the select bracket and secure it with the clamp. CAUTION: Be careful not to mistake the MT gear select cable installing direction.
3. Install the MT gear select cable and select bracket as a single unit to the transmission body. Tightening torque: 18 N·m (1.8 kgf-m, 13.3 ft-lb)
4. Install the MT gear select cable to the select lever COMPL.
5. Measure the exposed length (a) of MT gear select cable. If the value is out of specification, adjust the MT gear select cable. MT Gear Select Cable > ADJUSTMENT Exposed length (a) of MT gear select cable: Specification: 11 mm (0.4 in)
6. Connect the MT gear select cable. 7. Install the plate cable assembly. Tightening torque: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb) 8. Insert the MT gear select cable into clamp cable, and install to the transmission. Tightening torque: 18 N·m (1.8 kgf-m, 13.3 ft-lb)
9. Raise the transmission jack, install the front crossmember and rear crossmember. Tightening torque: T1: 75 N·m (7.6 kgf-m, 55.3 ft-lb) T2: 140 N·m (14.3 kgf-m, 103.3 ft-lb)
10. Rotate the handle of ST (ENGINE HANGER) to apply tension to the sling chain. 11. Take out the transmission jack. 12. Install the center exhaust cover. Tightening torque: 18 N·m (1.8 kgf-m, 13.3 ft-lb) 13. Install the center exhaust pipe. Center Exhaust Pipe > INSTALLATION 14. Install the front under cover. Front Under Cover > INSTALLATION 15. Lower the vehicle. 16. Rotate the handle of ST (ENGINE HANGER) to lift up the engine slightly. 17. Remove the bolts from ST (SPECIAL TOOL FB).
18. Remove the bolt and nut to remove ST (SPECIAL TOOL FB).
19. Temporarily attach the front engine mounting with bolts.
20. Install the bolt and nut to the front engine mounting.
21. Tighten the bolts and nuts of front engine mounting. Tightening torque: T1: 25 N·m (2.5 kgf-m, 18.4 ft-lb) T2: 45 N·m (4.6 kgf-m, 33.2 ft-lb)
22. Remove the ST (ENGINE HANGER). CAUTION: Be sure to remove the M8 bolt. 23. Remove the ST1 and ST2 from the engine unit.
24. Attach the nuts to the left and right transmission mounting brackets. Tightening torque: 45 N·m (4.6 kgf-m, 33.2 ft-lb)
25. Install the air intake boot assembly. Air Intake Boot > INSTALLATION 26. Install the V-belt cover. Tightening torque: 6.5 N·m (0.7 kgf-m, 4.8 ft-lb) 27. Install the air intake duct. Air Intake Duct > INSTALLATION 28. Connect the ground terminal to battery sensor. NOTE 29. Make sure the gears can be shifted accurately into each gear. |
Adjustment
NOTE:Two persons are required to perform the MT gear select cable adjustment. Only the step 6) requires two workers.1. Move the shift lever to the 6th.2. Remove the plate cable assembly.3. Disconnect ...
Inspection
1. Check that exposed length (a) of MT gear select cable is within specification.Exposed length (a) of MT gear select cable:Specification: 11 mm (0.4 in)2. If it is not within the specification, perfo ...
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