1. Apply liquid gasket to the mating surfaces of the cylinder block, cylinder head and oil pan upper as shown in the figure. Liquid gasket: THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent
2. Apply liquid gasket to the mating surface of the chain cover. NOTE: • Before applying liquid gasket, degrease the old liquid gasket seal surface of the engine and chain cover. • Install within 5 min. after applying liquid gasket. Liquid gasket: THREE BOND 1217G (Part No. K0877Y0100), THREE BOND 1217H or equivalent Liquid gasket applying diameter: 3.5±0.5 mm (0.138±0.020 in)
3. Attach the chain cover and temporarily tighten the chain cover installation bolts. CAUTION: Do not install the chain cover installation bolts in wrong place.
4. Tighten the chain cover installing bolts in the numerical order as shown in the figure. Tightening torque: 10 N·m (1.0 kgf-m, 7.4 ft-lb)
5. Install the oil cooler pipe to the chain cover. Tightening torque: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
6. Install the crank pulley. Crank Pulley > INSTALLATION 7. Install the V-belts. V-belt > INSTALLATION 8. Fill engine oil. Engine Oil > REPLACEMENT 9. When working on the vehicle NOTE: When working on the vehicle, perform the following steps also. (1) Install the engine mount. Engine Mounting > INSTALLATION (2) Install the front exhaust pipe. Front Exhaust Pipe > INSTALLATION (3) Install the radiator. Radiator > INSTALLATION |
Inspection
Crank pulleyInstallation
1. Install the intake manifold assembly onto cylinder head.NOTE:• Use a new gasket.• Be careful not to let the engine harness be caught by the parts.Tightening torque:25 N·m (2.5 kgf-m, 18.4 ft-lb)2. Connect the fuel delivery tube and evaporation hose.(1) Connect the evaporation h ...