Subaru Legacy BN/BS (2015-2019) Service Manual: Preparation tool

Subaru Legacy BN/BS (2015-2019) Service Manual / Manual transmission and differential(6mt) / General description / Preparation tool

1. SPECIAL TOOL

ILLUSTRATION	TOOL NUMBER	DESCRIPTION	REMARKS
	899524100	PULLER SET	Used for removing the front differential taper roller bearing. (1) Puller (2) Cap
	399780104	WEIGHT	Used for adjusting preload on the front differential taper roller bearing.
	498077000	REMOVER	• Used for removing the roller bearing and washer of the drive pinion shaft assembly. • Used for removing the taper roller bearing of transfer driven gear.
	498077600	CENTER DIFFERENTIAL BEARING REMOVER	Used for removing the ball bearing of the center differential.
	498247001	MAGNET BASE	• Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear. • Used together with DIAL GAUGE (498247100).
	498247100	DIAL GAUGE	• Used for measuring the backlash of differential bevel pinion gear and hypoid driven gear. • Used together with MAGNET BASE (498247001).
	18667AA020	HOLDER	• Used for removing and installing the drive pinion shaft assembly lock nut. • Used for measuring the backlash of hypoid driven gear. • Used for adjusting preload on the front differential taper roller bearing.
	498937000	TRANSMISSION HOLDER	Used for removing and installing the main shaft assembly lock nut.
	499277100	BUSHING 1-2 INSTALLER	• Used for installing the drive pinion shaft assembly washer. • Used for installing the inner race of the front differential taper roller bearing.
	499277200	INSTALLER	• Used for installing the 3rd-4th driven gear, 5th driven gear, ball bearing and 6th driven gear. • Used for installing the drive pinion shaft assembly washer.
	927640000	INSTALLER	Used for installing the taper roller bearing (transfer case side) of transfer driven gear.
	18630AA010	WRENCH COMPL RETAINER	• Used for removing and installing the differential side retainer. • Used for adjusting preload on the front differential taper roller bearing. • Used for adjusting the backlash of hypoid driven gear. • WRENCH COMPL RETAINER (18630AA020) can also be used.
	18722AA000	REMOVER	Used for removing the 5th drive gear and 6th drive gear.
	499877000	RACE 4-5 INSTALLER	• Used for installing the 4th, 5th and 6th drive gear needle bearing races and the main shaft assembly double taper roller bearings. • Used together with REMOVER (899714110).
	499917500	DRIVE PINION GAUGE ASSY	Used for adjusting the drive pinion shaft assembly shim.
	499927100	HANDLE	• Used for measuring the backlash of hypoid driven gear. • Used for adjusting preload on the front differential taper roller bearing.
	499937100	TRANSMISSION STAND	Used for disassembling and assembling the transmission.
	499987003	SOCKET WRENCH (35)	Used for removing and installing the main shaft assembly lock nut.
	499987300	SOCKET WRENCH (50)	Used for removing and installing the driven shaft lock nut.
	899714110	REMOVER	Used for removing and installing the parts of main shaft assembly and driven shaft.
	899864100	REMOVER	• Used for removing the parts of the main shaft assembly. • Used for removing the transfer driven gear taper roller bearing (transfer case side) and for installing it (extension case side). • Used for removing the ball bearing of transfer drive gear. • Used for installing the taper roller bearing of the transfer case.
	18680AA020	HOLDER	• Used for removing and installing the drive pinion shaft assembly lock nut. • Used for removing and installing the driven shaft lock nut.
	899904100	STRAIGHT PIN REMOVER	Used for removing and installing the straight pin.
	398497701	SEAT	• Used for installing the front differential taper roller bearing. • Used together with BUSHING 1-2 INSTALLER (499277100).
	498057300	INSTALLER	Used for installing the oil seal of extension case.
	498255400	PLATE	Used for measuring the backlash of hypoid driven gear.
	398527700	PULLER ASSY	• Used for removing the oil seal of extension case. • Used for removing the outer race of the front differential taper roller bearing. • Used for removing the oil seal of differential side retainer.
	398643600	GAUGE	Used for adjusting the extension end play.
	398177700	INSTALLER	• Used for installing the ball bearing of the transfer drive gear. • Used for installing the 4th drive gear needle bearing race.
	498175500	INSTALLER	Used for installing the taper roller bearing of transfer driven gear (extension case side).
	28399SA010	OIL SEAL PROTECTOR	Used for protecting the oil seal from damage when inserting the front drive shaft.
	18675AA000	DIFFERENTIAL SIDE OIL SEAL INSTALLER	Used for installing the oil seal of differential side retainer.
	398791700	REMOVER	Used for removing and installing the straight pin.
	18662AA010	SOCKET (27)	• Used for removing and installing the drive pinion shaft assembly lock nut. • Used for measuring the starting torque of the drive pinion shaft assembly.
	899754112	PRESS	• Used for removing driven shaft parts. • Used to install the main shaft assembly ball bearing.
	18631AA000	HANDLE	Used for installing transfer case assembly and extension case assembly.
	18762AA001	COMPRESSOR SPECIAL TOOL	• Used for removing the 1st driven gear. • COMPRESSOR SPECIAL TOOL (18762AA000) can also be used.
	18654AA000	INSTALLER	Used for installing the 2nd driven gear bushing.
	18657AA000	INSTALLER	Used for installing the transfer case oil seal.
	41099AJ130	SPECIAL TOOL FB	Used for removing and installing transmission.
	99099AJ000	ENGINE HANGER	• Used for removing and installing transmission. • Used together with CHAIN BALANCER (99099AJ010) and sling chain (general tool).
	99099AJ010	CHAIN BALANCER	• Used for removing and installing transmission. (Weight of 350 kg (772 lb) is supported) • Used together with ENGINE HANGER (99099AJ000) and sling chain (general tool). • Used to hang the engine while balancing it with the sling chain inserted in this tool.
	18360AA040	HANGER	Used for removing and installing transmission assembly.
	18363AA050	BOLT	Used for removing and installing transmission assembly.
	498267200	CYLINDER HEAD TABLE	Used for removing and installing the roller bearing of the transfer case.
	498267300	CYLINDER HEAD TABLE	Used for removing and installing the roller bearing of the transfer case.
	18763AA000	COMPRESSOR SHAFT	Used for removing and installing the needle bearing of the transfer case.
	498277200	STOPPER SET	• Used for installing the needle bearing of the transfer case. • Use only the spacer.

2. GENERAL TOOL

TOOL NAME	REMARKS
Circuit tester	Used for measuring resistance, voltage and current.
TORX® bit T70	Used for removing and installing the drain plug.
Spring pin remover	Used for removing and installing the straight pin. (3 — 3.3 mm)
Socket driver (TORX® 45 size, tamper resistant type)	Used for removing and installing interlock plate.
Sling chain	Used for removing and installing transmission. • Length: 0.8 — 1 m (2.6 — 3.3 ft) • Load capacity: 1.2 t (2,646 lb) or more • Diameter: 6 mm (0.24 in) or 6.3 mm (0.25 in) • Chain external width: 23.5 mm (0.93 in) or less • Chain internal width: 8.5 mm (0.33 in) or more
Screw shackle	Used for removing and installing transmission. • Load capacity: 250 kg (551 lb) or more • Use two pieces.

Caution

• Remove contamination including dirt and corrosion before removal, installation or disassembly.• Keep the disassembled parts in order and protect them from dust and dirt.• Before re ...

Component

1. TRANSMISSION CASE(1)Air breather hose(7)Harness clip (2)Clamp(8)Transmission radio ground cordTightening torque: N·m (kgf-m, ft-lb)(3)Hose clamp(9)GasketT1:18 (1.8, 13.3)(4)Harness bracket(1 ...

Other materials:

Preparation tool
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