1. Remove the manual transmission assembly from the vehicle. Manual Transmission Assembly > REMOVAL 2. Remove the back-up light switch and the neutral position switch. Switches and Harness > REMOVAL 3. Remove the transfer case together with the extension case assembly. Transfer Case and Extension Case Assembly > REMOVAL 4. Remove the transmission case. Transmission Case > REMOVAL 5. Remove the drive pinion shaft assembly. Drive Pinion Shaft Assembly > REMOVAL 6. Remove the main shaft assembly. Main Shaft Assembly > REMOVAL 7. Remove the front differential assembly. Front Differential Assembly > REMOVAL 8. Remove the reverse idler gear assembly. Reverse Idler Gear > REMOVAL 9. Remove the check ball plugs, check ball springs and check balls.
10. Use the ST to push out the straight pin of 5th-6th shifter fork and reverse shifter fork, and remove the 5th-6th shifter fork, reverse shifter fork, 5th-6th fork rod and reverse fork rod. NOTE: Tap out the reverse shifter fork straight pin, after setting the gear into reverse position. In the neutral position, removing is impossible because the clearance between transmission case is narrow.
11. Drive out the straight pin by tapping with the ST, and remove the 3rd-4th shifter fork and 3rd-4th fork rod. NOTE: When removing the 3rd-4th fork rod, keep other fork rods in neutral.
12. Drive out the straight pin by tapping with the ST, and remove the 1st-2nd shifter fork and 1st-2nd fork rod.
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Installation
1. Install the panel center LWR.2. Install the console box assembly.3. Install the cover assembly - front.4. Install the shift knob. (MT model)NOTE:For 6MT model, refer to “MT GEAR SHIFT LEVER” in “CS” section. MT Gear Shift Lever > INSTALLATION5. Install the ornament panel ...