Camshaft | Bending limit | mm (in) | 0.020 (0.00079) |
Cam lobe height | mm (in) | Intake | Standard | 45.90 — 46.00 (1.8071 — 1.8110) |
Exhaust | Standard | 44.65 — 44.75 (1.7579 — 1.7618) |
Cam base circle diameter | mm (in) | Intake | Standard | 36.00 (1.4173) |
Exhaust | Standard | 36.00 (1.4173) |
Journal O.D. | mm (in) | Front | Standard | 37.946 — 37.963 (1.4939 — 1.4946) |
Except for front | Standard | 25.946 — 25.963 (1.0215 — 1.0222) |
Oil clearance | mm (in) | Standard | 0.037 — 0.072 (0.0015 — 0.0028) |
Thrust clearance | mm (in) | Intake | Standard | 0.075 — 0.135 (0.0030 — 0.0053) |
Exhaust | Standard | 0.075 — 0.135 (0.0030 — 0.0053) |
Cylinder head | Warping limit (Mating surface with cylinder block) | mm (in) | 0.020 (0.0008) |
Standard height | mm (in) | 124±0.05 (4.88±0.0020) |
Valve seat | Seating angle between valve and valve seat | 90° |
Contacting width between valve and valve seat | mm (in) | Intake | Standard | 1.0 (0.039) |
Exhaust | Standard | 1.5 (0.059) |
Valve guide | Clearance between the valve guide and valve stem | mm (in) | Intake | Standard | 0.030 — 0.057 (0.0012 — 0.0022) |
Exhaust | Standard | 0.040 — 0.067 (0.0016 — 0.0026) |
Inside diameter | mm (in) | 5.500 — 5.512 (0.2165 — 0.2170) |
Valve stem outer diameters | mm (in) | Intake | 5.455 — 5.470 (0.2148 — 0.2154) |
Exhaust | 5.445 — 5.460 (0.2144 — 0.2150) |
Valve guide protrusion amount | Intake | mm (in) | 8.6 — 9.0 (0.3386 — 0.3543) |
Exhaust | mm (in) | 10.7 — 11.1 (0.4213 — 0.4370) |
Valve | Head edge thickness | mm (in) | Intake | Standard | 1.0 (0.039) |
Exhaust | Standard | 1.2 (0.047) |
Overall length | mm (in) | Intake | 103.5 (4.075) |
Exhaust | 103.2 (4.063) |
Valve spring | Free length | mm (in) | Intake | 49.06 (1.9315) |
Exhaust | 49.06 (1.9315) |
Tension/spring height | N (kgf, lb)/mm (in) | Set | 182 — 210 (18.6 — 21.4, 40.9 — 47.2) /31.0 (1.220) |
Lift | 316 — 350 (32.2 — 35.7, 71.0 — 78.7) /21.0 (0.827) |
Squareness | 2.5°, 2.1 mm (0.083 in) |
Valve lifter | Outer diameter | mm (in) | Standard | 32.959 — 32.975 (1.2976 — 1.2982) |
Valve lifter mating surface inner diameter | mm (in) | Standard | 32.994 — 33.016 (1.2990 — 1.2998) |
Valve lifter and valve lifter mating surface clearance | mm (in) | Standard | 0.019 — 0.057 (0.0007 — 0.0022) |
Cylinder block | Warping limit (Mating surface with cylinder head) | mm (in) | 0.020 (0.0008) |
Standard height | mm (in) | 202 (7.95) |
Cylindricality | mm (in) | Limit | 0.030 (0.0012) |
Out-of-roundness | mm (in) | Limit | 0.030 (0.0012) |
Clearance between cylinder and piston at 20°C (68°F) | mm (in) | Standard | −0.010 — 0.010 (−0.0004 — 0.0004) |
Cylinder inner diameter boring limit (diameter) | mm (in) | 92.515 (3.6717) |
Piston | Piston grade point | mm (in) | 37.3 (1.4685) |
Outer diameter | mm (in) | Standard | A | 92.005 — 92.015 (3.6222 — 3.6226) |
B | 91.995 — 92.005 (3.6218 — 3.6222) |
0.25 (0.0098) OS | 92.245 — 92.265 (3.6317 — 3.6325) |
0.50 (0.0197) OS | 92.495 — 92.515 (3.6415 — 3.6423) |
Inner diameter of piston pin hole | mm (in) | Standard | 22.000 — 22.006 (0.8661 — 0.8664) |
Piston pin | Degree of fit | Piston pin must be fitted into position with thumb at 20°C (68°F). |
Outer diameter | mm (in) | Standard | 21.994 — 22.000 (0.8659 — 0.8661) |
Clearance between piston and piston pin | mm (in) | Standard | 0.004 — 0.008 (0.0002 — 0.0003) |
Piston ring | Piston ring gap | mm (in) | Top ring | Standard | 0.20 — 0.35 (0.0079 — 0.0138) |
Second ring | Standard | 0.40 — 0.50 (0.0157 — 0.0197) |
Oil ring | Standard | 0.20 — 0.50 (0.0079 — 0.0197) |
Clearance between piston ring and piston ring groove | mm (in) | Top ring | Standard | 0.040 — 0.080 (0.0016 — 0.0031) |
Second ring | Standard | 0.030 — 0.070 (0.0012 — 0.0028) |
Oil ring | Standard | 0.065 — 0.165 (0.0026 — 0.0065) |
Connecting rod and connecting rod bearing | Bend or twist per 100 mm (3.94 in) in length | mm (in) | Limit | 0.10 (0.0039 in) |
Thrust clearance | mm (in) | Standard | 0.070 — 0.330 (0.0028 — 0.0130) |
Oil clearance | mm (in) | Standard | 0.016 — 0.043 (0.0006 — 0.0017) |
Bearing size (thickness at center) | mm (in) | Standard | 1.495 — 1.511 (0.0589 — 0.0595) |
0.03 (0.0012) US | 1.515 — 1.519 (0.0596 — 0.0598) |
0.05 (0.0020) US | 1.525 — 1.529 (0.0600 — 0.0602) |
0.25 (0.0098) US | 1.625 — 1.629 (0.0640 — 0.0641) |
Bushing of small end | Clearance between piston pin and bushing | mm (in) | Standard | 0 — 0.022 (0 — 0.0009) |
Crankshaft and crankshaft bearing | Bending limit | mm (in) | 0.035 (0.0014) |
Crank pin | Out-of-roundness | mm (in) | Limit | 0.005 (0.0002) |
Cylindricality | mm (in) | Limit | 0.006 (0.0002) |
Grinding limit | mm (in) | 51.734 (2.0368) |
Crank journal | Out-of-roundness | mm (in) | Limit | 0.005 (0.0002) |
Cylindricality | mm (in) | Limit | 0.006 (0.0002) |
Grinding limit | mm (in) | 63.742 (2.5095) |
Crank pin outer diameter | mm (in) | Standard | 51.976 — 52.000 (2.0463 — 2.0472) |
0.03 (0.0012) US | 51.954 — 51.970 (2.0454 — 2.0461) |
0.05 (0.0020) US | 51.934 — 51.950 (2.0446 — 2.0453) |
0.25 (0.0098) US | 51.734 — 51.750 (2.0368 — 2.0374) |
Crank journal outer diameter | mm (in) | #1, #3, #5, #7 | Standard | 63.992 — 64.016 (2.5194 — 2.5203) |
0.03 (0.0012) US | 63.962 — 63.978 (2.5182 — 2.5188) |
0.05 (0.0020) US | 63.942 — 63.958 (2.5174 — 2.5180) |
0.25 (0.0098) US | 63.742 — 63.758 (2.5095 — 2.5102) |
#2, #4, #6 | Standard | 63.992 — 64.016 (2.5194 — 2.5203) |
0.03 (0.0012) US | 63.962 — 63.978 (2.5182 — 2.5188) |
0.05 (0.0020) US | 63.942 — 63.958 (2.5174 — 2.5180) |
0.25 (0.0098) US | 63.742 — 63.758 (2.5095 — 2.5102) |
Bearing size (thickness at center) | mm (in) | #1, #3, #5 | Standard | 1.996 — 2.013 (0.0786 — 0.0793) |
0.03 (0.0012) US | 2.011 — 2.014 (0.0792 — 0.0793) |
0.05 (0.0020) US | 2.021 — 2.024 (0.0796 — 0.0797) |
0.25 (0.0098) US | 2.121 — 2.124 (0.0835 — 0.0836) |
#2, #4, #6 | Standard | 1.996 — 2.013 (0.0786 — 0.0793) |
0.03 (0.0012) US | 2.015 — 2.018 (0.0793 — 0.0794) |
0.05 (0.0020) US | 2.025 — 2.028 (0.0797 — 0.0798) |
0.25 (0.0098) US | 2.125 — 2.128 (0.0837 — 0.0838) |
#7 | Standard | 1.992 — 2.009 (0.0784 — 0.0791) |
0.03 (0.0012) US | 2.011 — 2.014 (0.0792 — 0.0793) |
0.05 (0.0020) US | 2.021 — 2.024 (0.0796 — 0.0797) |
0.25 (0.0098) US | 2.121 — 2.124 (0.0835 — 0.0836) |
Thrust clearance | mm (in) | Standard | 0.040 — 0.212 (0.0016 — 0.0083) |
Oil clearance | mm (in) | Standard | 0.010 — 0.030 (0.0004 — 0.0012) |