Subaru Legacy BN/BS (2015-2019) Service Manual: Adjustment

Subaru Legacy BN/BS (2015-2019) Service Manual / Exterior body panels / Rear door / Adjustment

Adjust the clearance around the panel assembly - rear door as follows.

Part		Standard
A	Panel assembly - front door to Panel assembly - rear door	4.4+1.5, −1.0 mm (0.17+0.06, −0.04 in)
B	Front door sash to Rear door sash	4.2±1.25 mm (0.17±0.05 in)
C	Panel side outer to Rear door sash	5.2+1.5, −1.0 mm (0.2+0.06, −0.04 in)
D	Surface level gap between panel side outer and rear door sash	4.1±1.5 mm (0.16±0.06 in)
E	Panel assembly - rear door to Panel side outer	3.7±1.25 mm (0.15±0.05 in)
F	Panel assembly - rear door to Side sill garnish assembly (sedan model)	5.4±1.8 mm (0.21±0.07 in)
G	Panel assembly - rear door to Side sill garnish assembly (OUTBACK model)	4.4±1.8 mm (0.179±0.07 in)

1. Adjust the vertical and horizontal positions of the panel assembly - rear door.

(1) Loosen the body side bolts of the upper hinge - rear door and the lower hinge - rear door.

(2) Adjust the vertical and horizontal clearance of the panel assembly - rear door.

2. Adjust the surface level gap between the panel assembly - rear door and the body.

CAUTION:

Do not use an impact wrench. Welding area on the striker nut plate is easily broken.

(1) Loosen the screws (A).

(2) Tap the striker - rear door (B) using a plastic hammer to adjust the surface level gap between the rear end of the panel assembly - rear door and the rear quarter.

Removal

1. REAR DOOR PANEL1. Disconnect the ground terminal from battery sensor. NOTE2. Remove the garnish assembly - door. (OUTBACK model) Side Garnish > REMOVAL3. Remove the trim panel - rear door. Door ...

Installation

1. REAR DOOR PANEL1. Put a wooden block and the like on a jack and place the panel assembly - rear door on it.2. Adjust the height by the jack, and temporarily install the panel assembly - rear door t ...

Other materials:

Inspection
1. CYLINDER HEAD1. Make sure that there are no cracks or other damages. Perform visual check, and use liquid penetrant tester on the important sections. Check that there are no marks of gas leaking or water leaking on gasket installing surface.2. Set the cylinder head on ST.ST 18250AA010CYLINDER ...