Subaru Legacy BN/BS (2015-2019) Service Manual: Removal
1. REAR DOOR PANEL 1. Disconnect the ground terminal from battery sensor. NOTE 2. Remove the garnish assembly - door. (OUTBACK model) Side Garnish > REMOVAL 3. Remove the trim panel - rear door. Door Trim > REMOVAL 4. Remove the sealing cover - rear door. Rear Sealing Cover > REMOVAL 5. Remove the cover B pillar - rear door INN and the cover C pillar - rear door INN. CAUTION: Always replace with a new part, because engagement of the claw weakens. • Sedan model
• OUTBACK model
6. Remove the rear door speaker assembly. Rear Speaker > REMOVAL 7. Remove the sash COMPL - rear partition and the glass assembly - rear door. Rear Door Glass > REMOVAL 8. Remove the regulator - rear. Rear Regulator and Motor Assembly > REMOVAL 9. Remove the door sash tape. Door Sash Tape > REMOVAL 10. Remove the latch and actuator assembly - rear. Rear Door Latch and Door Lock Actuator Assembly > REMOVAL 11. Remove the cover - handle rear outer. Rear Outer Handle > REMOVAL 12. Remove the weather strip - rear door. Weather Strip > REPLACEMENT 13. Remove the bolts and nuts, and then detach the checker assembly - rear door.
14. Disconnect the rear door harness connectors. (1) Remove the grommet and pull out the rear door harness connector from inside the center pillar. (2) Disconnect the rear door harness connectors.
15. Before removing the panel assembly - rear door, make the following preparations. CAUTION: • Do not excessively lift the panel assembly - rear door with the floor jack. The door hinges may be damaged. • While removing or installing, do not use a jack, etc. on the garnish section. (1) Put a wooden block on a floor jack and place the jack under the panel assembly - rear door. (2) Support the panel assembly - rear door with the jack to protect it from damage.
16. Remove the door-side bolts for the upper hinge - rear door and the lower hinge - rear door to remove the panel assembly - rear door. CAUTION: The panel assembly - rear door is heavy. When removing and installing it, always work in a team of two or more persons. 17. Remove the cover - C pillar assembly. (Sedan model)
2. REAR DOOR HINGE 1. Disconnect the ground terminal from battery sensor. NOTE 2. Remove the garnish assembly - door. (OUTBACK model) Side Garnish > REMOVAL 3. Disconnect the rear door harness connectors. (1) Remove the grommet and pull out the rear door harness connector from inside the center pillar. (2) Disconnect the rear door harness connectors.
4. Remove the bolt on the vehicle side to disconnect the checker assembly - rear door.
5. Before removing the panel assembly - rear door, make the following preparations. CAUTION: • The panel assembly - rear door is heavy. When removing and installing it, always work in a team of two or more persons. • Do not excessively lift the panel assembly - rear door with the floor jack. The door hinges may be damaged. • While removing or installing, do not use a jack, etc. on the garnish section. (1) Put a wooden block on a floor jack and place the jack under the panel assembly - rear door. (2) Support the panel assembly - rear door with the jack to protect it from damage.
6. Remove the bolts on the side of the panel assembly - rear door of the upper hinge - rear door or the lower hinge - rear door. CAUTION: Do not remove the upper hinge - rear door and the lower hinge - rear door at the same time. 7. Remove the hinge - rear door from the vehicle. |
Rear door
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Adjustment
Adjust the clearance around the panel assembly - rear door as follows.PartStandardAPanel assembly - front door to Panel assembly - rear door4.4+1.5, −1.0 mm (0.17+0.06, −0.04 in)BFront doo ...
Other materials:
Removal
1. Disconnect the ground terminal from battery sensor. NOTE2. Lift up the vehicle, and then remove the rear wheels.3. Remove the nut - axle.CAUTION:Do not loosen the nut - axle while the rear axle is loaded. Doing so may damage the hub unit COMPL.(1) Lift the crimped section of the nut - axle.(2) R ...
