1. INTAKE MANIFOLD (1) | Intake manifold | (10) | Plug | (19) | Clip | (2) | Gasket | (11) | Fuel pipe protector LH | | | (3) | Manifold absolute pressure sensor | (12) | Fuel pipe ASSY | Tightening torque: N·m (kgf-m, ft-lb) | (4) | Filter | (13) | Fuel hose | T1: | 1.25 (0.1, 0.9) | (5) | Fuel pipe protector RH | (14) | Clamp | T2: | 6.4 (0.7, 4.7) | (6) | Purge control solenoid valve | (15) | EGR valve | T3: | 17 (1.7, 12.5) | (7) | Hose | (16) | Gasket | T4: | 19 (1.9, 14.0) | (8) | Hose | (17) | Gasket | T5: | 25 (2.5, 18.4) | (9) | Nipple | (18) | EGR pipe | | |
2. FUEL INJECTOR (1) | Fuel injector pipe LH | (8) | Clamp | Tightening torque: N·m (kgf-m, ft-lb) | (2) | Fuel injector pipe RH | (9) | Fuel hose | T1: | 1.25 (0.1, 0.9) | (3) | O-ring | (10) | Cylinder head LH | T2: | 6.4 (0.7, 4.7) | (4) | Rubber | (11) | Cylinder head RH | T3: | 19 (1.9, 14.0) | (5) | Fuel injector | (12) | Intake manifold | T4: | 21.6 (2.2, 15.9) | (6) | Seal ring | (13) | Gasket | | | (7) | Fuel pipe ASSY | (14) | Pulsation damper | | |
3. AIR INTAKE SYSTEM (1) | Gasket | (2) | Throttle body | Tightening torque: N·m (kgf-m, ft-lb) | | | | | | T: | 8 (0.8, 5.9) |
4. SENSOR (1) | Crankshaft position sensor | (8) | Exhaust oil flow control solenoid valve RH | Tightening torque: N·m (kgf-m, ft-lb) | (2) | Knock sensor RH | (9) | Exhaust oil flow control solenoid valve LH | T1: | 6.4 (0.7, 4.7) | (3) | Knock sensor LH | (10) | Exhaust camshaft position sensor RH | T2: | 18 (1.8, 13.3) | (4) | Intake camshaft position sensor RH | (11) | Exhaust camshaft position sensor LH | T3: | 22 (2.2, 16.2) | (5) | Intake camshaft position sensor LH | (12) | Engine coolant temperature sensor | T4: | 25 (2.5, 18.4) | (6) | Intake oil flow control solenoid valve | (13) | Gasket | | | (7) | Oil temperature sensor | | | | |
5. ENGINE HARNESS Engine harness assembly diagram 1 
(A) | Cylinder block upper face | (B) | Intake manifold back surface | | | | | | | | | | (1) | Crankshaft position sensor connector | (10) | Oil temperature sensor connector | (19) | Engine harness connector (10P) | (2) | Engine ground | (11) | Engine coolant temperature sensor connector | (20) | Throttle position sensor connector | (3) | Intake camshaft position sensor LH connector | (12) | #1 injector connector | (21) | Engine harness connector (16P) | (4) | #6 injector connector | (13) | Intake oil flow control solenoid valve RH connector | (22) | Throttle position sensor connector (to intake manifold) | (5) | Engine harness connector (12P) | (14) | #3 injector connector | (23) | Upper/lower connection connector (to intake manifold) | (6) | #4 injector connector | (15) | #5 injector connector | (24) | Purge control solenoid valve connector | (7) | Knock sensor LH connector | (16) | Knock sensor RH connector | (25) | Manifold absolute pressure sensor connector | (8) | #2 injector connector | (17) | Intake camshaft position sensor RH connector | (26) | EGR valve connector | (9) | Intake oil flow control solenoid valve LH connector | (18) | Engine harness connector (65P) | | |
*1: Install with the engine ground terminal facing the rear side of vehicle. *2: Attach the engine harness fixing clip to the main fuse box. *3: Attach the engine harness fixing clip to the fuel pipe stay. *4: Route from under the fuel pipe protector LH. *5: Attach the engine harness fixing clip to the fuel pipe stay. *6: Attach the engine harness fixing clip to the fixing boss on the cylinder block. *7: Pass through over the upper side of the heater pipe stay. *8: Install to the engine hanger stay. *9: Install the engine harness fixing stay. *10: Pass along outside of the fuel pipe. *11: Attach the engine harness fixing clip to the fixing stay on the intake manifold. Engine harness assembly diagram 2 (A) | Right side of the engine | (B) | Left side of the engine | | | | | | | | | | (1) | #6 ignition coil connector | (5) | Exhaust camshaft position sensor LH connector | (9) | Exhaust oil flow control valve solenoid RH connector | (2) | #4 ignition coil connector | (6) | #1 ignition coil connector | (10) | #3 ignition coil connector | (3) | Exhaust oil flow control valve solenoid LH connector | (7) | Exhaust camshaft position sensor RH connector | (11) | #5 ignition coil connector | (4) | #2 ignition coil connector | (8) | Oil pressure switch connector | | |
*1: Align the engine harness stay end with the end of engine harness identification tape. *2: Attach the engine harness fixing clip to the fixing boss on the rocker cover. 6. FUEL TANK (1) | Fuel tank | (13) | Fuel sub level sensor protector | (24) | Cushion | (2) | Fuel tank band RH | (14) | Fuel sub level sensor upper plate | (25) | Cushion | (3) | Fuel tank band LH | (15) | Fuel sub level sensor upper plate cushion | (26) | Cushion | (4) | Stopper RH | (16) | Fuel sub level sensor | (27) | Cushion | (5) | Stopper LH | (17) | Fuel sub level sensor filter | (28) | Cushion | (6) | Heat shield cover | (18) | Fuel sub level sensor gasket | | | (7) | Fuel tank protector RH | (19) | Fuel pump upper plate | Tightening torque: N·m (kgf-m, ft-lb) | (8) | Fuel tank protector LH | (20) | Fuel upper plate cushion | T1: | 4.4 (0.4, 3.2) | (9) | Self-locking nut | (21) | Fuel pump ASSY | T2: | 9 (0.9, 6.6) | (10) | Fuel delivery tube | (22) | Fuel level sensor | T3: | 18 (1.8, 13.3) | (11) | Fuel delivery sub tube | (23) | Fuel pump gasket | T4: | 33 (3.4, 24.3) | (12) | Tube clamp | | | | |
7. FUEL LINE • Fuel line 1 (1) | Fuel delivery tube | (7) | Tube clamp bracket | (13) | Pipe clamp | (2) | Tube clamp | (8) | Fuel pipe ASSY | (14) | Pipe clamp | (3) | Retainer | (9) | Fuel pipe front grommet | (15) | Fuel pipe rear grommet | (4) | Evaporation hose | (10) | Pipe clamp | | (5) | Clip | (11) | Pipe clamp | Tightening torque: N·m (kgf-m, ft-lb) | (6) | Tube clamp | (12) | Pipe clamp | T: | 7.5 (0.8, 5.5) |
• Fuel line 2 (1) | Clip | (12) | Circulate hose | (23) | Tube clamp | (2) | Purge hose | (13) | Clip | (24) | Leak check valve ASSY | (3) | Purge pipe | (14) | Circulate tube | (25) | Drain tube | (4) | Pipe clamp | (15) | Drain filter | (26) | Canister | (5) | Clip | (16) | Drain tube | (27) | Canister protector | (6) | Air vent hose | (17) | Tube clamp | | (7) | Air vent tube | (18) | Tube clamp | Tightening torque: N·m (kgf-m, ft-lb) | (8) | Clamp | (19) | Tube clamp | T1: | 2 (0.2, 1.5) | (9) | Fuel filler hose | (20) | Drain tube | T2: | 2.5 (0.3, 1.8) | (10) | Clamp | (21) | Purge tube | T3: | 7.5 (0.8, 5.5) | (11) | Clip | (22) | Vent tube | T4: | 8 (0.8, 5.9) |
8. FUEL FILLER PIPE (1) | Fuel filler cap | (8) | Fuel filler pipe bracket B | (15) | Grommet | (2) | Fuel filler pipe protector | (9) | Fuel filler pipe bracket C | (16) | Fuel filler pipe bracket A (without protector) | (3) | Clip | (10) | Clip | | | (4) | Neck holder A | (11) | Evaporation hose | Tightening torque: N·m (kgf-m, ft-lb) | (5) | Neck holder B | (12) | Grommet | T1: | 1 (0.1, 0.7) | (6) | Fuel filler pipe | (13) | Evaporation pipe | T2: | 7.35 (0.7, 5.4) | (7) | Fuel filler pipe bracket A (with protector) | (14) | Evaporation pipe protector | T3: | 7.5 (0.8, 5.5) | *For the fuel filler pipe bracket A, either one with the protector or without the protector is installed depending on the specification. |
9. FUEL PUMP (1) | Fuel filter ASSY | (6) | Connector cable | (11) | Spring | (2) | O-ring | (7) | Fuel pump holder | (12) | Fuel chamber ASSY | (3) | O-ring | (8) | O-ring | (13) | Clip | (4) | Back-up ring | (9) | Spacer | (14) | Fuel level sensor | (5) | Pressure regulator | (10) | Fuel pump | (15) | Cushion | * When removing the cushion from the fuel chamber assembly, replace it with a new part. |
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Preparation tool
Intake manifold