Subaru Legacy BN/BS (2015-2019) Service Manual: Installation

Subaru Legacy BN/BS (2015-2019) Service Manual / Clutch system / Clutch pedal / Installation

1. Install the pedal assembly.

Tightening torque:

T: 18 N·m (1.8 kgf-m, 13.3 ft-lb)

2. Install the snap pin and clevis pin connecting the operating rod and brake pedal.

CAUTION:

Always use a new clevis pin.

3. Connect the connector to the brake switch.

4. Connect the connector to the clutch switch.

5. Install the steering column. Steering Column > INSTALLATION

6. Connect the tank hose to the clutch pipe.

7. Install the clutch bracket.

Tightening torque:

T1: 7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

T2: 18 N·m (1.8 kgf-m, 13.3 ft-lb)

8. Install the clutch pipe to the connector.

Tightening torque:

15 N·m (1.5 kgf-m, 11.1 ft-lb)

9. Fill the recommended brake fluid. Clutch Fluid

10. After bleeding air from the clutch system, ensure that no fluid leaks and the clutch operates properly. Clutch Fluid Air Bleeding > PROCEDURE

11. Install the instrument panel lower cover. Instrument Panel Lower Cover > INSTALLATION

12. Install the air intake boot. Air Intake Boot > INSTALLATION

13. Adjust the clutch pedal. Clutch Pedal > ADJUSTMENT

14. Connect the ground terminal to battery sensor. NOTE

Adjustment

1. If the full stroke of the clutch pedal is not within the specified value, loosen the lock nuts of the clutch switch and adjust the full stroke of the clutch pedal with the clutch switch.CAUTION:Whe ...

Inspection

1. CLUTCH PEDALMove the clutch pedal in the lateral direction with a force of approximately 10 N (1 kgf, 2 lbf) to check that the clutch pedal deflection is within the service limit.CAUTION:If it exce ...

Other materials:

Preparation tool
1. SPECIAL TOOLILLUSTRATIONTOOL NUMBERDESCRIPTIONREMARKS18460AA050CHECK BOARDUsed for inspecting the radiator fan system.73099SG000SPECIAL TOOL CONDENSERUsed for removing and installing the radiator. — (Newly adopted tool)SUBARU SELECT MONITOR 4Used for setting of each function and troubleshooting ...